West Aluminum Aluminum Industry

24 hour customer service hotline

023-65802068
通知公告:
行业资讯

Saving energy, producing benefits, reducing consumption and controlling costs

Update time:2020-06-22 17:38:32Number of clicks:0次
Energy saving and consumption reduction is the main battlefield of cost reduction and efficiency increase, and also the hard hand for enterprises to achieve high-quality development.

West Aluminum - West Aluminum Industry Telecom: Energy saving and consumption reduction is the main battlefield of cost reduction and efficiency increase, and also the hard hand for enterprises to achieve high-quality development. In recent years, sinal adheres to the path of green and sustainable development, with a sense of care, strengthens energy management, formulates effective measures, and constantly promotes the implementation of concept energy conservation, management energy conservation, and technology energy conservation.

The richer the family, the more thrifty. Sinai aluminum is not satisfied with the harvest of energy conservation and consumption reduction achievements in successive years, and continues to deepen energy management. Starting from energy conservation awareness, energy conservation system, energy conservation standards, energy conservation technology and other aspects, it is not far from "trickle", gathering "rivers", constantly exploring energy conservation space and potential, and achieving fruitful results.

In 2019, the commodity output of Sinai aluminum increased by 12% year on year, while the natural gas volume only increased by 1%. The consumption of new water and circulating water decreased by 10% and 4% respectively, realizing energy cost reduction of 19.4 million yuan, and maintaining a good situation of low energy consumption and high output.

Culture inspires and builds the heart

In recent years, Sinai aluminum has continuously improved the level of energy management, increased the publicity of energy-saving culture, made great efforts to create a strong atmosphere of energy conservation and consumption reduction, and built its heart among the majority of cadres and employees.

June 19, 2019 is the 7th low carbon day in China. On this day, sinal held the first independent energy work conference in history, which not only summarized and deployed the energy conservation work, but also commended the units and individuals who have made outstanding achievements in energy management.

Wang Jianguo, deputy general manager of sinal, pointed out: "energy saving and consumption reduction is not only an important magic weapon for cost reduction, but also a social responsibility that enterprises should earnestly fulfill, which is of great significance. The daily energy-saving management should start from the details of production and office work and start from the side ".

Chen Jin, director of the production and operation Department of Sinai aluminum, told reporters that the company requires all units to conduct energy conservation education on the spot and correct their waste behaviors if they find energy waste behaviors during on-site inspection. "In daily work, no matter in production units, functional departments or auxiliary units, energy conservation" mutual protection "should be formed. When colleagues have waste behavior, they should stop it. At the same time, they should also carry out energy conservation work" look back "and go back to confirm whether the energy conservation operation is in place," he said.

In order to do well in energy conservation culture propaganda and strengthen the awareness of energy saving for cadres and workers, Xinan aluminum has carried out activities such as water conservation publicity week and energy conservation publicity week every year, official account, WeChat public number, bulletin board, electronic screen and other platforms, publicizing energy saving slogans, publishing energy-saving essay, promoting advanced energy saving and popularizing energy saving knowledge.

At present, "please turn off the light at will", "please save water" This kind of warm tips can be found everywhere in the duty room, meeting room, toilet, corridor, washroom and control room of sinal aluminum, which always guides the employees to form a good habit of energy conservation in the room of hands and feet.

"In recent years, inspired by a strong energy-saving culture, my colleagues and I have become more conscious of energy conservation. Sometimes, if we forget to turn off a lamp and waste a drop of water, we will feel a strong sense of guilt," said kongdan, the energy department of the production department of Southwest Aluminum.

On the basis of making full use of position publicity, sinal also timely launched energy conservation thematic innovation forum, carried out personnel training for key positions in energy conservation, energy conservation experience exchange meeting and other activities, provided a platform for all units and cadres and employees to show results, exchange technology, learn methods and explore ideas, and created an energy-saving atmosphere of "comparison, learning, catching up, helping and exceeding".

Technology leads to continuous improvement

Technical energy saving has always been a "high-yield field" for cost reduction and efficiency increase. It is precisely because of the vigorous application of energy-saving technology and the continuous development of process optimization and energy conservation of equipment, that sinal aluminum has achieved a good energy-saving situation.

In sial, more than 90% of natural gas and more than 50% of electric power are consumed by industrial kilns. The energy conservation and consumption reduction of industrial kilns is related to the energy conservation effect of sial. In recent years, each factory has been exploring its energy-saving space, continuously promoting measures such as technology investment and process optimization, and constantly achieving new energy-saving results.

For the energy conservation of industrial furnaces, rolling mills have their own secret weapons. In 2019, when the output of hard alloy products with high energy consumption increased significantly and the total output increased by 2.5% year-on-year, the energy consumption of rolling mill decreased by 2.3% year-on-year, among which, the great contribution of process optimization was made. In recent years, the rolling mill has made new breakthroughs in process technology optimization. Through continuous process tests, the aging and solution processes of some key products have been optimized at high temperature and short time, reducing the intermediate annealing link, greatly shortening the production time, and achieving immediate energy saving results.

In February 2019, through optimizing the combustion system and control mode of smelting furnace, the flow control mode of stationary furnace and the operation control mode of dust removal device, the melting and casting plant successfully solved the problem of "increasing production without reducing consumption" of 75 ton melting and casting unit and obvious abnormal power consumption of dust removal device. Since March, the natural gas cost of each month has dropped nearly 500000 yuan. Subsequently, the melting and casting plant quickly extended the successful experience to the second part and the third part of melting and casting, and the effect was remarkable. In that year, the energy consumption of the melting and casting plant reached a new low in history. When the output increased by 10% year-on-year and reached a new high in history, the energy consumption only increased by 1%, and the energy cost was reduced by nearly 8 million yuan. In January 2020, sinal completed the transformation of combustion control system of 31 × furnace in the melting and casting plant and the new propulsion furnace project in the rolling plant. Once put into operation, significant benefits were achieved, and the energy cost is expected to be reduced by about 5 million yuan every year.

Driven by the common goal of energy conservation and consumption reduction, the secondary units of sinal aluminum are "blooming everywhere" in terms of technical energy conservation, with various small changes and small changes, technological innovation, process optimization, and introduction of advanced technologies It promotes sinal to keep improving on the road of energy conservation and consumption reduction.

Long term promotion of management

For sinal, there has never been a focus on energy conservation in management and technology. They are complementary. Only when we promote the progress of energy conservation technology and strengthen the basic management of energy, can we ensure the long-term and in-depth promotion of energy conservation.

In order to do a good job in energy conservation management and put the responsibility system of energy conservation objectives into practice, sinal aluminum issued the annual energy management assessment method, reasonably formulated various energy assessment indicators, strictly assessed and rewarded the implementation of the assessment indicators on a monthly basis, implemented the responsibility system of energy conservation objectives, and improved the energy conservation enthusiasm and initiative of all units. At the same time, the energy management department makes full use of the existing energy management system and video monitoring system, implements the visualized energy management, combines the on-site energy consumption monitoring, and focuses on the management of equipment status, auxiliary energy consumption and production plan, carries out energy consumption inspection and promotes the optimization of management measures.



(Chongqing Xialu Xinda Aluminum Industry Co., Ltd. Publicity Department collates contributions)


Source: Network

Disclaimer: This article is reproduced on the Internet and the copyright belongs to the author. But because there are so many reprints, or it is impossible to confirm the true original author, so only indicate the source of reprints, if it involves copyright issues of works, please contact us, we will delete the content at the first time! The content only represents the author's personal views, and does not mean that the public endorses his views and is responsible for his authenticity.





Share: